3 things to consider when automating packaging processes
Smart packaging automation – scalable, efficient, and accessible for all industries.
3 things to consider when automating packaging processes
Analyse packaging type and product requirements
Different products require different packaging solutions: cardboard, film, trays, bags or blister packs. The shape, weight, sensitivity and stackability of the product also influence the choice of grippers, conveyor technology and robot type.
Consider cycle time and line integration
How many units per minute need to be packaged? Does the packaging solution need to communicate with existing machines (e.g. labellers, scales, palletisers)? Well-thought-out line integration with open interfaces is crucial for a smooth process.
Enable flexibility and format changes
Flexibility is particularly important when there is a wide variety of products or frequent batch changes. Automation solutions with interchangeable grippers, adaptive control or AI-supported image recognition enable quick changeovers – without long downtimes.
How to get started with your packaging automation
Automate packaging - define, select, test, integrate.
Define the application
Which products need to be packaged? What type of packaging will be used? What are the requirements in terms of speed, accuracy and flexibility?
Select the right components On the RBTX marketplace, you will find:
Robotic arms (e.g. SCARA, Delta, cobots) – Grippers for cartons, bags, trays, etc. – Conveyor technology, labellers, feeding systems – Controls, sensors and vision systems
Use tests & consulting
Use the RBTX ‘test before invest’ service to have your application tested or get advice from experts – free of charge and without obligation.
Integration & commissioning
Many systems are ‘plug & play’ and can be integrated into existing packaging lines with minimal effort. igus offers support, training and online tools for configuration.
RBTXpert Conclusion
Many focus on the packaging itself when automating – but what’s often overlooked: how do the packaged products move to the next station? Plan infeed and outfeed just as carefully as the packaging process. Whether it’s conveyors, buffer zones, or pallet changers – only a continuous material flow ensures true line efficiency. Especially with high cycle rates or changing formats, modular conveyor systems and flexible robotic arms are key. On the RBTX marketplace, you’ll find exactly the right components – ready to use, scalable, and easy to integrate with existing systems.
Advantages of automated packaging processes
Faster, more accurate, and cost-efficient – automation optimizes packaging while reducing errors and resource use.
Higher speed and cycle rate
Enhances productivity by reducing operation time and increasing throughput
Consistent quality and less waste
Maintains uniform standards across operations and minimizing material waste.
Reduction in personnel costs and errors
Automates repetitive tasks, lowering labor expenses and reducing process variability.
Increased occupational safety and ergonomics
Minimizes physical strain and exposure to hazardous environments, creating safer and more comfortable working conditions.
24/7 operation without fatigue
Enables continuous production without downtime, maximizing availability and throughput.
Get started, find your solution now!
Elite Robots
Adley NV
PaperFoam bv
Metaprint AS
Lucifer Chocolate
Fairino
Fairino
Fairino
FAQ
Frequently asked questions about the automation of packaging processes
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